Applications
Advancing intelligent manufacturing and hydraulic innovation through independent R&D.
Warehousing Logistics & Electric Forklifts
Forklifts are the core material-handling equipment in factories, warehouses, logistics centers and ports. Hydraulic cylinders on forklifts perform three main functions: Lift (mast raising/lowering), Tilt (mast forward/backward) and Steering (rear axle). Requirements differ across electric, IC engine, reach trucks, VNA stackers and reach stackers in terms of load, stroke, sealing and response speed.
Factory
storehouse
Logistics Center
Port Terminal
Factory
storehouse
Logistics Center
Port Terminal
Key Challenges
1
High-frequency Duty Cycles
Warehouse forklifts perform 800–1,500 lift cycles per day, demanding superior seal and barrel wear resistance.
2
Heavy Load & Shock Impact
Instantaneous shock load on 5T+ trucks easily causes piston rod bending and chrome layer peeling.
3
Complex Environments
Cold storage (-30°C), ports (high salt spray) and foundries (high temperature & dust) severely test the sealing system.
4
Bidirectional Load on Tilt Cylinders
Forward tilt under full load and rearward tilt when empty switch the load direction repeatedly, requiring robust cushioning.
5
Precision of Steering Cylinders
Smooth, jerk-free steering on electric trucks demands tight internal leakage control and rod straightness tolerances.
Our Solutions
Barrel made of 27SiMn cold-drawn honed tube, internally roller-burnished to Ra ≤ 0.4μm for extended seal life.
Piston rod in 45# quenched & tempered steel with double-layer hard chrome plating (≥ 30μm), salt-spray tested ≥ 480h, suitable for port and cold-storage applications.
Sealing system uses German Merkel / Japanese NOK combination seals, operating range -40°C to +120°C.
Built-in cushioning and safety (anti-burst) valves on lift cylinders, complying with EN 1726-1 safety standard.
In-house million-cycle fatigue rig; 100% pressure-tested and batch-sampled life-tested before shipment.
Recommended Products
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Steering Booster Cylinder
- It is compatible with 1-16 ton forklifts such as Zhongli and Noli, with cylinder diameter ranging from 40-115mm, rod diameter ranging from 28-60mm, rated working pressure from 9-16MPa, and stroke customized as needed. It is compatible with various forklift steering systems.
- The cylinder is made of #20 steel with precision honed seamless cylinder and is equipped with robotic automatic full welding process. It can withstand high-frequency steering operation without leakage, and the steering action is smooth and precise without jamming or play. It has excellent fatigue durability and service life.
- The piston rod is made of #45 steel plated with hard chrome, and offers a variety of surface anti-corrosion and wear-resistant treatment options such as Ni/Cr electroplating, laser cladding, and QPQ, making it suitable for complex working conditions such as humid, heavy-duty, and dusty environments.
- We can design and match steering valves, limit devices, oil pipes and other related accessories according to your needs; the normal temperature range is **-25℃~+110℃**, and we support customization for special working conditions of high and low temperatures.
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Lifting Cylinder
- It is compatible with various aerial work platforms such as scissor lifts, telescopic booms, and articulated booms. The cylinder diameter, boom diameter, and stroke can be customized according to the platform tonnage. The rated working pressure is 15-25MPa, and the peak pressure can reach 32MPa, meeting the stringent safety requirements for heavy-duty lifting, telescopic, and luffing operations at height.
- The cylinder is made of high-strength alloy steel precision honed seamless cylinder with high inner wall smoothness and low friction resistance. Combined with fully automatic robotic welding, post-weld stress relief treatment and non-destructive testing, it has high structural strength, impact resistance and deformation resistance. It can maintain a leak-free operation under long-term high-frequency lifting and luffing conditions, lift smoothly without shaking, and has excellent fatigue durability.
- The piston rod is made of 45#/40Cr alloy steel and comes standard with hard chrome plating. It also offers a variety of anti-corrosion and wear-resistant strengthening solutions, such as Ni/Cr electroplating, QPQ salt bath composite treatment, and laser cladding. It is suitable for complex outdoor environments such as sun and rain, humidity and dust, and low temperature and extreme cold. It has high hardness, resistance to scratches, and corrosion resistance, which greatly extends its service life.
- The sealing system can be equipped with imported Hallite/NOK/Trelleburg high-end seals, adopting a multi-layered dustproof + guiding + buffer sealing structure to effectively resist rainwater and dust intrusion, and resist pollution and aging. Explosion-proof valves, balance valves, overflow valves, one-way locks, hydraulic oil pipes and other safety components can be designed according to requirements to ensure smooth and controllable lifting, telescopic and luffing operations, eliminating the risks of working at height.
- Designed to withstand temperatures from -30℃ to +120℃, high and low temperature hydraulic cylinders can be customized for special working conditions such as high-altitude and cold regions and high-temperature construction sites, adapting to various extreme outdoor working environments.
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Support Leg Cylinder
- It is compatible with various aerial work platforms such as scissor lifts, telescopic booms, and articulated booms. The cylinder diameter, boom diameter, and stroke can be customized according to the platform tonnage. The rated working pressure is 15-25MPa, and the peak pressure can reach 32MPa, meeting the stringent safety requirements for heavy-duty lifting, telescopic, and luffing operations at height.
- The cylinder is made of high-strength alloy steel precision honed seamless cylinder with high inner wall smoothness and low friction resistance. Combined with fully automatic robotic welding, post-weld stress relief treatment and non-destructive testing, it has high structural strength, impact resistance and deformation resistance. It can maintain a leak-free operation under long-term high-frequency lifting and luffing conditions, lift smoothly without shaking, and has excellent fatigue durability.
- The piston rod is made of 45#/40Cr alloy steel and comes standard with hard chrome plating. It also offers a variety of anti-corrosion and wear-resistant strengthening solutions, such as Ni/Cr electroplating, QPQ salt bath composite treatment, and laser cladding. It is suitable for complex outdoor environments such as sun and rain, humidity and dust, and low temperature and extreme cold. It has high hardness, resistance to scratches, and corrosion resistance, which greatly extends its service life.
- The sealing system can be equipped with imported Hallite/NOK/Trelleburg high-end seals, adopting a multi-layered dustproof + guiding + buffer sealing structure to effectively resist rainwater and dust intrusion, and resist pollution and aging. Explosion-proof valves, balance valves, overflow valves, one-way locks, hydraulic oil pipes and other safety components can be designed according to requirements to ensure smooth and controllable lifting, telescopic and luffing operations, eliminating the risks of working at height.
- Designed to withstand temperatures from -30℃ to +120℃, high and low temperature hydraulic cylinders can be customized for special working conditions such as high-altitude and cold regions and high-temperature construction sites, adapting to various extreme outdoor working environments.
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Tilt Cylinder
- It is compatible with various aerial work platforms such as scissor lifts, telescopic booms, and articulated booms. The cylinder diameter, boom diameter, and stroke can be customized according to the platform tonnage. The rated working pressure is 15-25MPa, and the peak pressure can reach 32MPa, meeting the stringent safety requirements for heavy-duty lifting, telescopic, and luffing operations at height.
- The cylinder is made of high-strength alloy steel precision honed seamless cylinder with high inner wall smoothness and low friction resistance. Combined with fully automatic robotic welding, post-weld stress relief treatment and non-destructive testing, it has high structural strength, impact resistance and deformation resistance. It can maintain a leak-free operation under long-term high-frequency lifting and luffing conditions, lift smoothly without shaking, and has excellent fatigue durability.
- The piston rod is made of 45#/40Cr alloy steel and comes standard with hard chrome plating. It also offers a variety of anti-corrosion and wear-resistant strengthening solutions, such as Ni/Cr electroplating, QPQ salt bath composite treatment, and laser cladding. It is suitable for complex outdoor environments such as sun and rain, humidity and dust, and low temperature and extreme cold. It has high hardness, resistance to scratches, and corrosion resistance, which greatly extends its service life.
- The sealing system can be equipped with imported Hallite/NOK/Trelleburg high-end seals, adopting a multi-layered dustproof + guiding + buffer sealing structure to effectively resist rainwater and dust intrusion, and resist pollution and aging. Explosion-proof valves, balance valves, overflow valves, one-way locks, hydraulic oil pipes and other safety components can be designed according to requirements to ensure smooth and controllable lifting, telescopic and luffing operations, eliminating the risks of working at height.
- Designed to withstand temperatures from -30℃ to +120℃, high and low temperature hydraulic cylinders can be customized for special working conditions such as high-altitude and cold regions and high-temperature construction sites, adapting to various extreme outdoor working environments.
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Amplitude Cylinder
- It is compatible with various construction machinery and equipment such as excavators, loaders, bulldozers, and road rollers. The full range of cylinder diameter, rod diameter, and stroke specifications are available, and the working pressure can reach up to 28MPa. It also supports various non-standard sizes and working conditions customization.
- The cylinder is made of 20# steel precision honed seamless tubing, with high inner wall precision and strong wear resistance. It adopts fully automated robotic welding process, and the overall structure is stable and impact-resistant. It can adapt to high-frequency heavy load and bumpy reciprocating operation on construction sites. It is not easy to leak after long-term use and has a long and stable service life.
- The piston rod is made of 45# steel base material and comes standard with hard chrome plating. It also offers a variety of anti-corrosion and wear-resistant processes such as nickel-chromium electroplating, QPQ treatment, and laser cladding. It effectively resists outdoor dust, mud, water, and sun corrosion, is resistant to scratches and wear, and is suitable for various harsh construction environments.
- We can customize balance valves, explosion-proof valves, hydraulic pipelines and installation accessories according to customer needs; the normal operating temperature is -25℃ to +110℃, and we can also provide customization for special working conditions such as high temperature and low temperature to meet the engineering operation needs of different regions around the world.
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Horizontal Cylinder
- It is compatible with various construction machinery and equipment such as excavators, loaders, bulldozers, and road rollers. The full range of cylinder diameter, rod diameter, and stroke specifications are available, and the working pressure can reach up to 28MPa. It also supports various non-standard sizes and working conditions customization.
- The cylinder is made of 20# steel precision honed seamless tubing, with high inner wall precision and strong wear resistance. It adopts fully automated robotic welding process, and the overall structure is stable and impact-resistant. It can adapt to high-frequency heavy load and bumpy reciprocating operation on construction sites. It is not easy to leak after long-term use and has a long and stable service life.
- The piston rod is made of 45# steel base material and comes standard with hard chrome plating. It also offers a variety of anti-corrosion and wear-resistant processes such as nickel-chromium electroplating, QPQ treatment, and laser cladding. It effectively resists outdoor dust, mud, water, and sun corrosion, is resistant to scratches and wear, and is suitable for various harsh construction environments.
- We can customize balance valves, explosion-proof valves, hydraulic pipelines and installation accessories according to customer needs; the normal operating temperature is -25℃ to +110℃, and we can also provide customization for special working conditions such as high temperature and low temperature to meet the engineering operation needs of different regions around the world.
Learn More